How quickly can prototype heat exchanger components be delivered?
How Quickly Can Prototype Heat Exchanger Components Be Delivered?
Typical Lead Time for Heat Exchanger Prototypes
At Neway Die Casting, prototype heat exchanger components can typically be delivered within 10 to 20 working days, depending on part complexity, material selection, and required post-processing. This includes rapid tool fabrication, casting, machining, and optional surface treatments. Neway’s integrated rapid prototyping workflow allows for accelerated delivery to support urgent R&D, validation, or design iteration needs.
Lead Time Breakdown by Process
Process Stage | Lead Time | Description |
|---|---|---|
Design Review & DFM | 1–2 days | Manufacturability analysis and approval |
Soft Tool or 3D Printed Mold | 3–5 days | Bridge tooling or temporary molds |
Casting (Aluminum/Copper) | 2–3 days | Die casting with optimized flow and cooling paths |
Post-Machining (if required) | 2–4 days | CNC machining of sealing surfaces or interfaces |
Surface Treatment (optional) | 2–4 days | Powder coating, anodizing, or plating |
Final Inspection & Shipping | 1–2 days | Dimensional checks and functional validation |
Total Turnaround: As fast as 10 working days, standard within 2–3 weeks
Factors That Affect Delivery Speed
Material Type: Aluminum alloys like A380 offer faster cycle times and cooling; C12200 copper may require additional process controls.
Internal Channel Design: Prototypes with complex flow paths or baffles may require soluble core inserts, extending casting and cleaning time.
Surface Finish Requirements: Anti-corrosion coatings or tight-tolerance surface finishes can add several days depending on specification.
Rapid Prototyping Use Cases
HVAC heat exchanger pilot runs
Power electronics cooling component trials
Automotive thermal system samples
Custom thermal interface hardware testing
Customer-Oriented Prototype Services
Neway Die Casting ensures rapid and accurate delivery of heat exchanger prototypes through:
Rapid Prototyping Services: Flexible tooling and casting options for fast turnaround
Aluminum and Copper Die Casting: Optimized for thermal conductivity and structural integrity
Post-Machining and Surface Finishing: Final processing to meet pressure, sealing, and corrosion protection standards
