Can I submit samples for trial anodizing and quotation evaluation first?
Welcome Sample Requests for Evaluation
Yes, we strongly encourage customers to submit samples for trial anodizing and comprehensive quotation evaluation. This process ensures we can accurately assess your specific requirements, provide precise costing, and demonstrate the quality standards we maintain before proceeding with production orders. Sample evaluation is an essential step in our quality assurance process, particularly for new projects or materials.
Sample Evaluation Process Overview
Our systematic approach to sample analysis ensures accurate results:
Initial Assessment: We begin with a thorough examination of the material composition, geometry, and current surface condition of your sample to determine the optimal processing parameters.
Process Selection: Based on your performance requirements, we select the appropriate Anodizing type (II or III) and any necessary pre-treatment, such as Die Castings, Sand Blasting, or CNC Machining, to achieve your specifications.
Trial Processing: We process your samples using production equipment and parameters, documenting all critical process variables for future reference.
Comprehensive Testing: Completed samples undergo rigorous evaluation, including coating thickness measurement, hardness testing, color consistency assessment, and corrosion resistance verification using our Die Castings Inspection capabilities.
Information Requirements for Accurate Quotation
To provide the most accurate evaluation, we recommend submitting the following details with your samples:
Material Specifications: Aluminum alloy type (e.g., ADC12, A380, or A356) and any relevant material certifications
Performance Requirements: Desired coating properties, including corrosion resistance, wear resistance, electrical insulation, or appearance specifications
Quantity Projections: Anticipated annual volumes and order frequencies to determine appropriate pricing tiers
Application Context: End-use environment and performance expectations to ensure the coating meets your functional needs
Sample Submission Procedure
We've streamlined our sample intake process for efficiency:
Digital Pre-evaluation: You can initially share 3D models and specifications through our Die Castings Design portal for preliminary assessment
Physical Sample Submission: Send actual production-representative parts to our facility for hands-on evaluation
Turnaround Time: Typical sample evaluation and processing requires 5-7 business days, with expedited options available for urgent projects
Comprehensive Reporting: You receive detailed documentation, including process parameters, test results, and high-resolution photographs of finished samples
Value-Added Engineering Feedback
Beyond basic anodizing, our sample evaluation includes:
Design for Manufacturability Analysis: Our engineers provide specific recommendations to optimize your part for anodizing, potentially reducing costs and improving results
Material Selection Guidance: If your current material isn't ideal for anodizing, we suggest alternatives that may better meet your requirements
Process Alternatives: When appropriate, we may recommend other finishing options such as Powder Coating or PVD Coating if they better suit your application
Cost Optimization Strategies: We identify opportunities to reduce finishing costs without compromising performance
