Do you offer quality inspection reports and material certifications for each batch?

Neway provides comprehensive quality inspection reports and material certifications for every production batch to ensure traceability, compliance, and customer confidence. Our quality assurance processes are integrated across all manufacturing stages—from raw material procurement to final delivery of die-cast components—allowing clients to verify that all specifications are consistently met.

Commitment to Traceable and Verifiable Quality

In precision metal casting, documentation is as critical as product accuracy. For industries such as automotive (IATF 16949), aerospace (AS9100), and medical device manufacturing (ISO 13485), quality documentation ensures regulatory compliance, part approval, and audit readiness.

To support these needs, Neway delivers two key documents with each shipment:

• Material Certifications: Verifying alloy composition, source, and standard compliance.

• Quality Inspection Reports: Confirming dimensional, mechanical, and surface criteria per drawing or customer requirements.

Material Certifications: Full Transparency from Source

All raw materials are sourced from certified suppliers and verified by Mill Test Certificates (MTCs) by international standards such as ASTM B179, DIN EN 1706, or JIS H5302. Each certificate includes:

• Chemical composition (e.g., AlSi12: 10.5–13.0% Si, <1.3% Cu, <1.0% Mg)

• Material standard designation (e.g., A380 per ASTM B85)

• Batch number and heat lot traceability

For example, an A380 aluminum alloy casting will accompany an MTC showing the elemental breakdown (Si, Fe, Cu, Mn, Mg, Zn, Ni, etc.) with actual values matched against the nominal composition range.

Material certification helps clients:

• Validate tensile strength (typically 310 MPa for A380), hardness (Brinell 80–100), and elongation

• Ensure RoHS and REACH compliance

• Maintain full traceability for product recalls or batch investigations

Quality Inspection Reports: Ensuring Dimensional and Visual Compliance

Each production batch undergoes standardized inspection protocols based on ISO 8062-3, ISO 2768, and customer-defined tolerances (e.g., ±0.05 mm for precision machined features). Inspection data is compiled into structured reports that ensure transparency.

Each report includes:

• Measurement data with tolerance bands (e.g., Ø20.00 ±0.05 mm → measured Ø20.01 mm)

• Tool calibration records (traceable to ISO 10012)

• Inspector name, date, and batch code

Customized Documentation Per Industry

Neway provides industry-specific documentation tailored to the project scope:

• First Article Inspection (FAI) per AS9102 (aerospace)

• Production Part Approval Process (PPAP) Level 3 per IATF 16949 (Automotive)

• Initial Sample Inspection Report (ISIR) for EU industrial compliance

• Certificate of Conformance (CoC) and RoHS/REACH declarations

• Custom quality checklists per client SOP or QMS

To support professional validation and audit processes, all documents are clearly formatted with digital signatures, part IDs, and material heat numbers.

Digital Archiving & Batch Traceability

Neway maintains a cloud-based digital quality database, archiving all inspection and certification documents per ISO retention practices for at least 5 years. Each batch is indexed by job number and client purchase order. Clients can request:

• PDF or Excel format of quality documents

• QR code-linked digital access to reports

• Duplicate records for reorders or quality tracebacks

This system enhances responsiveness during audits, warranty claims, or product recalls.

Quality Assurance Across All Manufacturing Services

Neway applies unified quality assurance across all operations, including:

• Aluminum die casting (e.g., A356, A360, AlSi12)

• Zinc die casting (e.g., Zamak 3, Zamak 5, ZA-8)

• Copper die casting (e.g., Brass 360, CuZn40)

• Post-machining services (e.g., CNC milling to ±0.01 mm tolerance)

Whether clients request mass production or low-volume manufacturing, every lot is accompanied by complete and standardized quality documents.