How do you ensure consistent quality across all stages of production?
How Do You Ensure Consistent Quality Across All Stages of Production?
Standardized Quality Management System
Neway ensures consistent quality from initial design to final delivery through a structured, ISO 9001-certified quality management system. Each stage of production—tooling, die casting, post-processing, and final inspection—follows documented procedures and quality control plans aligned with international standards.
Multi-Stage Inspection Protocol
To maintain dimensional and functional accuracy across alloys like A380 aluminum, Zamak 3, and Brass 360, we implement strict quality checkpoints:
Incoming Material Inspection: Alloys are verified by spectrometry to confirm chemical composition before casting begins.
In-Process Quality Control: Each batch undergoes real-time dimensional checks and visual inspections. Process parameters are continuously monitored to control porosity, shrinkage, and flash formation.
Post-Machining Inspection: For precision parts, our CNC machining is followed by high-accuracy measurements (±0.05 mm) using CMMs or digital gauges.
Surface Finish & Coating Checks: Surface-treated parts (e.g., anodized, powder coated, or painted) are tested for adhesion, thickness, and uniformity per project specification.
Traceability and Documentation
All parts produced at Neway are fully traceable:
Batch Records: Each lot is tagged and tracked from raw material to final packaging.
Inspection Reports: Dimensional data and material certifications are recorded and available upon request.
SPC (Statistical Process Control): Used for high-volume or critical dimension components to detect trends and maintain process control.
Skilled Personnel and Advanced Equipment
Our team undergoes continuous training in quality methods and defect detection, while the workshop is equipped with:
CMM and Optical Measuring Systems
X-ray and Dye Penetrant Testing for Internal Defects
Hardness and Thickness Testers for Coating Verification
Comprehensive Quality Assurance Services
Neway provides fully integrated services to guarantee consistent quality across all project stages:
Engineering and DFM Support: Design optimization through engineering consultation reduces manufacturing risks from the start.
Rapid Prototyping and Pre-Production Trials: Validate quality expectations early via rapid prototyping and low-volume production.
Post-Processing and Final Assembly: Seamless coordination of post-processing and assembling ensures the final product meets all dimensional, aesthetic, and functional standards.
