What materials and alloys are supported for low-volume manufacturing?

Materials and Alloys Supported for Low-Volume Die Casting Manufacturing

Aluminum Alloys

Aluminum alloys are extensively used in low-volume die casting due to their excellent strength-to-weight ratios, ease of casting, and superior thermal properties. Commonly utilized aluminum alloys at Neway include:

• A380: Widely favored for its versatility, corrosion resistance, and mechanical properties.

• ADC12 (A383): Known for superior casting fluidity, ideal for complex geometries.

• AlSi10Mg (EN AC-43500): Provides excellent strength and dimensional stability, commonly used in precision applications.

Zinc Alloys

Zinc alloys deliver excellent casting fluidity, precision, and surface finishes, ideal for intricate, thin-walled components. Key zinc alloys we offer include:

• Zamak 3: Standard zinc alloy known for balance in mechanical properties, dimensional accuracy, and finishing quality.

• Zamak 5: Enhanced tensile strength and hardness, suitable for moderately loaded components.

• ZA-8: High aluminum content, offering improved strength and wear resistance.

Copper Alloys

Copper alloys, including various brasses and bronzes, are selected for high strength, thermal and electrical conductivity, and corrosion resistance. Popular copper alloys at Neway include:

• Brass 360: Ideal for precision mechanical components due to excellent machinability and corrosion resistance.

• Silicon Bronze C65500: Offers high corrosion resistance and durability, suitable for marine or harsh environmental applications.

• Aluminum Bronze C95400: Combines high strength with exceptional wear and corrosion resistance.

Selection Criteria for Low-Volume Manufacturing Materials

When selecting alloys for low-volume manufacturing, key considerations include:

• Mechanical Performance: Strength, hardness, and fatigue resistance.

• Casting Complexity: Alloy fluidity and suitability for intricate shapes.

• Surface Finishing Requirements: Compatibility with processes like powder coating, anodizing, or sand blasting.

• Cost Efficiency: Optimal alloy choice balancing performance requirements and cost considerations.

Comprehensive Material Solutions for Your Low-Volume Projects

Neway Die Casting provides extensive solutions tailored specifically for low-volume production, enhancing efficiency and quality through:

• Expert Material Consultation: Our engineering services guide material selection optimized for your application.

• Rapid Prototyping: Quickly validate your material and design choices through our precise rapid prototyping service.

• Flexible Post-Processing: Our full-spectrum post-processing solutions, including post-machining and surface treatments, ensure your components meet exact specifications and quality standards.