What is the typical tooling and production lead time for new parts?
What Is the Typical Tooling and Production Lead Time for New Parts?
Standard Lead Time Overview
The total lead time for new die cast parts depends on the part complexity, alloy selection, and whether secondary processes are involved. For typical aluminum, zinc, or copper die castings, the timeline is divided into two main phases: tooling (mold development) and production.
Tooling Lead Time
Creating precision tooling is the most time-intensive phase, typically taking 3 to 6 weeks. The following factors influence this timeline:
Part complexity and size
Incorporation of slides, inserts, or complex geometries
At Neway, we streamline mold development using in-house tool and die making capabilities and concurrent design engineering collaboration, reducing iterations and improving mold reliability.
Production Lead Time
Once tooling is approved, the standard production lead time for initial runs is 2 to 3 weeks, including casting, CNC post-machining, and surface treatments. The production timeline may vary based on:
Batch size (low-volume vs. mass production)
Post-processing needs such as anodizing, powder coating, or painting
Inspection protocols required (CMM reports, tensile testing, etc.)
For example, a complex A380 aluminum alloy part with CNC machining and powder coating typically ships within 5 to 6 weeks from final design approval.
Prototype to Production Flow
Neway offers rapid prototyping options such as urethane casting or 3D printing, reducing upfront validation times. These processes allow customers to test design intent before committing to tooling investment.
Efficient Production Workflow at Neway
Neway ensures a fast, controlled transition from prototype to low-volume production or mass production, providing DFM (Design for Manufacturability) input, inspection reports, and post-processing—all under one roof.
Full-Service Support for On-Time Delivery
Neway offers complete support across the product lifecycle:
Tooling & Mold Fabrication: In-house tool and die creation with robust material selection and engineering support.
Production & Post-Processing: Fast turnaround through optimized metal casting and secondary finishing like anodizing.
Prototyping & DFM Assistance: Early-stage validation through rapid prototyping and engineering consultation ensures efficient, reliable mass production.
